Dazon Raider Extreme 1100D Service Manual download pdf (Page 45)

Raider-Classic 150 (Oil-cooled&Internal Gearbox): Service Manual (single/ double-seat) EEC Version;3.0 Feb..2005

10. Clamp 20. Screw

3.17.2 Reduction Gear Inspection

a) Remove the starting clutch.

Remove the reduction gear to inspect its wearing degree.

b) Measure the inner diameter of the reduction gear.

It should be replaced when the diameter is more than 10.05 mm.

c) Measure the outer diameter of the reduction gear shaft.

It should be replaced when the diameter is less than 9.94mm.

3.18 Engaging Mechanism

3.18.1 Starting Clutch

 Removal

a) Remove the right crankcase cover;

Remove the left crankcase cover.

b) Hold the drive face with a universal set wrench.

c) Remove the starting clutch fixing nut.

d) Remove the starting clutch (the whole set).

 Inspection

a) Inspect if the movement between the clutch and the driving gear

is normal. The driving gear should smoothly turn clockwise, and

should not move anticlockwise;

Inspect if there is any abrasion or damage on the contact surface

between the driving gear and needle bearing. It should be

replaced if the surface is damaged;

Measure the inner diameter of the driving gear. It should be

replaced when the diameter is more than 32.06mm.

 Notice that the thread of the fixing nut should be

left-handed rotation.

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Dazon Raider Extreme 1100D Service Manual Page 45